What Is the Allen-Bradley 100-DL860 Electrical Lug Kit?
When cable management demands robust and reliable connections, the Allen-Bradley 100-DL860 electrical lug kit from the SMC-Flex series delivers. This kit includes four high-quality tin-plated copper lugs, engineered for conductor gauges from #2/0 through 500 MCM. Its solid metal assembly ensures dependable performance in demanding electrical environments, making it a trusted choice for industrial automation professionals.
Key Technical Specifications
The 100-DL860 is built with precision and safety in mind. Below are its critical parameters:
- Conductor Gauge Compatibility: #2/0 through 500 MCM cables
- Quantity of Lugs Included: Four tin-plated copper lugs
- Maximum Rated Voltage: 600 VAC insulation rating
- Flame-Resistance Classification: UL 94 V-0 compliant
- Thermal Operating Window: -40 °C to +105 °C (–40 °F to +221 °F)
- Insulating Sleeves Supplied: Three heat-shrink sleeves (types 193-EC_H and 193-EE_H)
- Mounting Capability: Surface-mountable design for panel or bus mounting
- Corrosion Protection: Tin plating over copper for extended service life
- Certification Status: UL listed product (UL file review recommended)
- Physical Form Factor: Metal, robust lug kit assembly
- Weight: 13.56 lbs (6.15 kg)
These specifications ensure the 100-DL860 handles high-current applications with superior thermal and mechanical resilience.
Industry Applications
This lug kit excels in motor control centers, switchgear, and industrial power distribution panels. For example, in a manufacturing plant upgrading its motor starters, the 100-DL860 provides secure connections for large-gauge cables, reducing the risk of loose terminations and overheating. Its wide temperature range makes it suitable for both indoor climate-controlled environments and outdoor installations exposed to extreme cold or heat.
Installation & Setup Guidance
Mounting the 100-DL860 is straightforward thanks to its surface-mountable design. Secure the lug assembly to a panel or bus bar using appropriate hardware (not included). Before connecting cables, verify that the conductor gauge falls within the #2/0 to 500 MCM range. Use the supplied heat-shrink sleeves (types 193-EC_H and 193-EE_H) to insulate connections after crimping, ensuring long-term reliability and safety.
Maintenance & Reliability
Periodic inspection of lug connections is recommended, especially in high-vibration or corrosive environments. The tin-plated copper construction resists corrosion, but check for signs of oxidation or mechanical wear annually. Tighten connections to the manufacturer's specified torque values (not provided here) to maintain low resistance. The UL 94 V-0 flame resistance rating adds an extra layer of safety in case of electrical faults.
Selection Guide & Purchasing Advice
Before ordering the 100-DL860, confirm that your cable sizes match the #2/0 to 500 MCM range and that your system voltage does not exceed 600 VAC. Verify the UL listing status for your specific installation requirements. SpareTechPLC stocks genuine Allen-Bradley 100-DL860 kits, ensuring you receive authentic components backed by industry expertise. Contact our team for current availability and lifecycle status.
Frequently Asked Questions
Q: What is the maximum voltage rating of the 100-DL860?
A: The maximum rated voltage is 600 VAC insulation rating.
Q: How many lugs are included in the kit?
A: The kit includes four tin-plated copper lugs.
Q: What conductor sizes are compatible?
A: It accepts cables from #2/0 through 500 MCM.
Q: Does the kit come with insulating sleeves?
A: Yes, it includes three heat-shrink sleeves (types 193-EC_H and 193-EE_H).
Q: Is this product UL listed?
A: Yes, it is a UL listed product. A UL file review is recommended for specific installation requirements.
