Product Overview
The Allen-Bradley 25B-CTM1 is a replacement control module engineered specifically for PowerFlex 520 series drives. This module is CE marked and built to meet other industrial standards, including RoHS, EAC, SEMI F47, and RCM. It ships with a front cover and is suitable for drives with IP 20 or IP 00 rated enclosures. Whether you are upgrading an existing system or replacing a failed unit, this module provides the reliability and performance your operations depend on.
Technical Specifications Breakdown
Key parameters for the 25B-CTM1 are listed below for quick reference:
| Feature | Specification |
|---|---|
| Brand | Allen-Bradley / Rockwell Automation |
| Series | PowerFlex 520 |
| Part Number | 25B-CTM1 |
| Type | Replacement Control Module for PowerFlex 520 Drives |
| Compatible Frame Sizes | A to E |
| Voltage Rating | 240/480/600 Volts AC |
| Frequency Tolerance | 47 to 63 Hertz |
| Drive Enclosure Rating | IP 20/Open |
| Storage Temperature (Frames A to D) | -40 to 85 degrees Celsius (-40 to 185 degrees Fahrenheit) |
| Storage Temperature (Frame E) | -40 to 70 degrees Celsius (-40 to 158 degrees Fahrenheit) |
| Relative Humidity | 0 to 95% (Non-Condensing) |
| Certifications | c-UL-us, RCM, CE, ATEX, KCC, EAC |
Industry Applications
The 25B-CTM1 control module is built for tough operating conditions across various industrial settings.
- Conveyor Systems: Maintain consistent speed and torque control in material handling, reducing mechanical stress and energy consumption.
- Pumps and Fans: Optimize flow and pressure control in HVAC and water treatment, improving efficiency and extending equipment life.
- Packaging Machinery: Ensure precise motion control in high-speed packaging lines, minimizing product waste and downtime.
Installation & Setup Guidance
Installing the 25B-CTM1 is straightforward, thanks to the modular design of PowerFlex 520 drives. The module can be connected to a personal computer via a standard USB cable, allowing quick uploading and downloading of data files. It supports MainsFree configuration, meaning you can set parameters without applying power to the drive. The module works with drives mounted on a DIN rail, as well as panel-mounted or zero-stacked configurations. Always follow the drive's user manual for proper installation and wiring procedures.
Maintenance & Reliability
Regular inspection of the control module and its connections is essential for long-term reliability. Given the storage temperature ranges and humidity limits, ensure the drive enclosure is properly rated for your environment. Keep the module free from dust and moisture, and periodically check for loose connections or signs of wear. The module's robust design, combined with adherence to environmental limits, will help maximize service life.
Is Your Drive's Control Module Holding Back Production?
The Allen-Bradley 25B-CTM1 replacement control module for PowerFlex 520 drives offers a reliable solution to keep your operations running smoothly. Designed for demanding environments, this module combines robust construction with straightforward installation, minimizing downtime and maintenance costs.

Compatibility & Integration
The 25B-CTM1 is designed for PowerFlex 520 series drives, which support multiple control modes including Volts per Hertz, Sensorless Vector, closed-loop velocity vector, and permanent magnet motor control. Communication options include a dual-port EtherNet/IP option card, embedded EtherNet/IP port, integral RS485/DSI, and online EDS file creation. This flexibility allows seamless integration into existing automation networks.
Selection Guide & Purchasing Advice
When selecting a replacement control module, verify compatibility with your specific drive model and frame size. The 25B-CTM1 supports frames A to E, covering a wide range of PowerFlex 520 drives. At AutoDCSTech, we stock genuine Allen-Bradley parts to ensure quality and reliability. Contact our team to confirm availability and lifecycle status before ordering.
Please verify current lifecycle status and availability with AutoDCSTech before ordering.
Availability & Condition at AutoDCSTech
| Part Number | 25B-CTM1 |
|---|---|
| Availability | In Stock |
| Condition | New |
| Warranty | One Year |
| Origin | US |
