Introduction
In the evolving landscape of industrial automation, the demand for modular and flexible I/O solutions has never been greater. The GE IC200CHS022 Compact box-style I/O carrier, part of the trusted VersaMax platform, addresses this need by providing a robust termination base for input and output devices. Manufactured by Emerson Automation (formerly GE Intelligent Platforms), this carrier simplifies wiring and module replacement, reducing downtime in critical control systems.
Technical Specifications
The IC200CHS022 offers 36 screw-type terminals arranged in three strips, labeled A1-A18 and B1-B18. Each terminal supports a voltage rating of 0-264 VAC and a current rating of 2 Amperes per point. Power and ground segments handle up to 8 Amperes each. The carrier withstands transient voltages up to 300 VAC. For wiring, single copper wire cross sections range from 0.36 mm² to 2.1 mm² (AWG #22 to #14), while two-wire connections accept up to 0.86 mm² (AWG #18). Dimensions are 66.8 x 70 x 163.5 mm (height 167.89 mm including terminals).
Industry Applications
In manufacturing plants, the IC200CHS022 serves as the backbone for VersaMax I/O modules, enabling reliable signal termination for sensors and actuators. For example, in a packaging line, this carrier supports discrete input modules monitoring proximity switches, while its 2 A per point rating handles output loads like solenoid valves. The modular design allows quick module swaps without rewiring, minimizing production stoppages.
Installation & Setup Guidance
Mount the IC200CHS022 on a standard DIN rail (7.5 x 35 mm) or use its panel mounting tabs. Ensure top and bottom clearance of 2 inches (5.1 cm) and side clearance of 1 inch (2.54 cm) for airflow and wiring access. Insert single or stranded copper wire into the terminals, tightening screws to secure connections. The card holder hinges down over wiring; keep it retracted during operation. Compatible with all VersaMax modules.
Maintenance & Reliability
Regular inspection of terminal connections and the card holder mechanism helps maintain reliable operation. The carrier's robust design, with 8 A ground and power segments, supports continuous duty in industrial environments. Periodic checks of wire integrity and torque settings prevent loosening from vibration. The IC200CHS022 is suitable for Class I, Div. 2, Groups A, B, C, D, and Class 1 Zone 2 locations.
Compatibility & Integration
The IC200CHS022 integrates seamlessly with the entire VersaMax I/O module family. It provides backplane communications and field wiring for one vertically mounted module. This carrier is compatible with both GE Fanuc and Emerson Automation VersaMax systems, ensuring broad interoperability in existing installations.
Selection Guide & Purchasing Advice
Before purchasing, verify your system's voltage and current requirements against the IC200CHS022's 0-264 VAC and 2 A per point ratings. Ensure your wire gauge matches AWG #14 to #22 for single wires or AWG #18 for two wires. SpareTechPLC stocks this carrier and can confirm availability and lifecycle status. Contact us for current pricing and lead times.
Frequently Asked Questions
Q1: What is the maximum voltage per point on the IC200CHS022?
A: The maximum voltage per point is 264 VAC, with transient withstand up to 300 VAC.
Q2: How many terminals does the IC200CHS022 have?
A: It has 36 screw-type terminals arranged in three strips, labeled A1-A18 and B1-B18.
Q3: Can I use two wires in one terminal?
A: Yes, two wires up to AWG #18 (0.86 mm² cross section) can be terminated in a single terminal.
Q4: What is the current rating per power segment?
A: Each power and ground segment is rated for 8 Amperes.
Q5: Is the IC200CHS022 compatible with all VersaMax modules?
A: Yes, it is compatible with all VersaMax I/O modules.
